Shift-In-Charge/ Machine Operator
Job Description:
About the Company
Our client is a manufacturing company in Nairobi specializing in flexible plastic packaging solutions, including CPP and Stretch Film products.
Job Summary
The Shift In-Charge will oversee the safe, efficient, and consistent operation of CPP Cast Film and Stretch Film extrusion lines during an assigned production shift. The role requires a technically minded individual with a strong interest in industrial machinery, manufacturing, and technical problem-solving.
Previous experience in CPP or Stretch Film production is not mandatory. However, the successful candidate should have strong technical aptitude, logical problem-solving ability, willingness to learn, and the ability to work hands-on in a manufacturing environment.
Key Responsibilities
Operate CPP Cast Film and Stretch Film extrusion lines, including start-up, changeovers, production, and shutdown procedures.
Monitor machine parameters such as temperature, pressure, speed, dosing, cooling, and winding.
Ensure production follows schedules, specifications, and approved formulations.
Monitor production output, machine efficiency, waste, and downtime.
Conduct basic mechanical and electrical troubleshooting and escalate complex issues to maintenance teams.
Monitor machine alarms, identify abnormal operating conditions, and record faults and corrective actions.
Support quality checks including film thickness/micron, width, roll weight, winding quality, and appearance.
Ensure off-specification or rejected products are properly identified and segregated.
Supervise operators, assistants, and helpers during assigned shifts.
Allocate duties and ensure adherence to production procedures, discipline, safety, and housekeeping standards.
Maintain accurate production and shift records covering output, waste, downtime, machine faults, and quality issues.
Conduct clear shift handovers and communicate outstanding production, machine, or quality issues.
Follow and enforce machine safety procedures and PPE requirements.
Work closely with maintenance and production teams to resolve equipment and process issues.
Maintain a good understanding of extrusion equipment, including extruders, motors, drives, heaters, sensors, pumps, cooling, and winding systems.
Qualifications & Experience
Diploma or Degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Manufacturing/Production Engineering, Industrial Engineering, Polymer/Plastics Engineering, Electrical & Electronics Engineering, or a related technical discipline.
Previous work experience is not mandatory; recent graduates with strong technical aptitude are encouraged to apply.
Previous exposure to plastic extrusion, cast film, blown film, stretch film, industrial machinery, PLC-controlled equipment, motors and drives, or industrial maintenance is an added advantage.
Industrial attachment, internship, or academic project experience involving machinery, manufacturing, automation, or maintenance will be considered.
Willingness to work shifts, including night shifts where required.
Skills & Competencies
Strong technical aptitude and interest in industrial machinery.
Logical and analytical problem-solving skills.
Hands-on approach and willingness to learn.
Ability to understand and follow technical instructions and procedures.
Good observation and fault-identification skills.
Strong attention to quality, safety, and detail.
Good reporting and record-keeping skills.
Communication and teamwork skills.
Leadership and team supervision skills.
Reliable, responsible, trustworthy, and professional.
Ability to work effectively in a fast-paced production environment.
Key Performance Areas
Production output and efficiency.
Machine downtime and troubleshooting.
Waste and scrap control.
Product quality and consistency.
Accurate production and shift records.
Safety compliance and housekeeping.
Effective shift handovers.
Team coordination and shift discipline.
Technical understanding and machine performance.